The last one I ran into is that the Windshield Washer Fluid Reservoir in a Chevy Bolt is about 1/4 cup smaller than a standard 1 gallon jug of fluid. You could have expanded the diameter of the fill tube by less than 1/8 of an inch and fit that remaining 1/4 cup of fluid in there.
Yeah, but the difference is that they made it so you need an extra socket or an alan wrench. I think you'd have made dumb decisions that were a little bit more deadly.
It's usually cost. They have tooling to produce components that have probably been around decades. The cost of retooling just to change the fastener sizes may not be economically viable. Eventually these legacy components will be phased out and it will be 100% metric.